Modern Aircraft Hangar Door Retrofit Services
At Aviation Hangar Doors, we know that many aviation facilities operate with aging hangar doors that no longer meet today’s safety, automation, or efficiency standards. Aging hangar doors can slow operations, create safety hazards, and threaten compliance. We provide professional aircraft hangar door retrofits across California and other nearby states in the USA.
Our specialized services improve safety, efficiency, and reliability for bi-fold, hydraulic, sliding, and rolling systems. All retrofits align with FAA, NFPA 409, NEC, CBC/IBC, ASCE 7, and UL 325 standards to keep your facility safe, compliant, and operational.
Why Choose Us for Aircraft Hangar Door Retrofit Solution
- 15+ years of experience in aviation infrastructure modernization.
- FAA/NFPA-aligned methods with PE-stamped documentation
- Seismic and wind load upgrades designed for California requirements
- Bi-fold, hydraulic, and sliding door expertise
- Minimized downtime through phased retrofit scheduling
- Modern safety controls including interlocks, e-stops, and access systems
- Corrosion-resistant materials for coastal environments
- California-wide coverage from LAX to SFO, SAN, SJC, SMF, and more
- 24/7 emergency response with rapid stabilization
Our Comprehensive Hangar Door Retrofit Services
As aviation facilities age, hangar door systems can become outdated, inefficient, or non-compliant with current safety standards. Our retrofit services breathe new life into older door systems by upgrading hardware, integrating modern automation controls, and reinforcing structural components.
Automation & Smart Controls
- We add automation and smart control systems for remote monitoring and predictive maintenance. Our retrofits integrate with building management systems.
- Upgrading older doors with modern control panels, safety interlocks, and smart monitoring.
- Integration of anti-collision sensors and emergency overrides.
Bi-Fold & Hydraulic Conversions
- We upgrade outdated doors with bi-fold and hydraulic hangar systems engineered for aviation facilities. These retrofits deliver smooth lifting, redundant safety locks, and UL 325-compliant automation.
- Bi-fold hangar door retrofits
- Hydraulic lifting system upgrades
- Safety interlocks and automation packages
Sealing & Insulation Upgrades
- Adding new weather seals and insulated panels.
- Improved thermal efficiency to reduce HVAC costs in climate-controlled hangars.
Safety Upgrades
- We retrofit hangar doors with redundant safety systems including interlocks, e-stops, sensors, and signage.
- Installing CE-compliant safety locking systems.
- Adding redundant lifting systems for Bi-Fold doors.
- Ensuring compliance with aviation and defense safety directives.
Military & Hardened Facility Retrofits
- We provide retrofits for military bases and mission-critical hangars. Services include blast-resistant reinforcement, ballistic-rated materials, and hardened automation systems.
- Blast-resistant hangar doors
- Upgrading hardened doors with blast resistance and fire-rated protection.
- Ballistic-grade materials
- Hardened automation retrofits
Integrating secure communication and access systems for defense applications.
Our Step-by-Step Process of Aircraft Hangardoor Retrofit Service
- Discovery & Assessment
Engineer surveys doors → Project Manager maps operations → PE checks seismic/wind compliance. - Design & Permitting
Structural Engineer produces drawings → Controls Specialist defines UL 325 logic → Team submits permits. - Procurement & Scheduling
Durable hardware sourced → Install scheduled around flights → Warehouse stages parts. - Retrofit Execution
Field crew aligns track/guide → Technicians install hydraulic/bi-fold system → Electricians integrate panels. - Commissioning & Training
QA Lead tests safety systems → Commissioning Agent documents compliance → Trainer instructs staff. - Turnover & PM
Project Manager delivers manuals and drawings → Service team schedules PM → 24/7 support activated.
Why Retrofit Instead of Replace?
These upgraded systems include:
- 24/7 Cost Efficiency: Up to will do savings compared to full replacement.
- Extended Service Life: Adds 10–20 years of reliable operation.
- Modern Standards Compliance: Upgrades align with CE, EN, ICAO, and defense specifications
- Minimal Downtime: Retrofit projects can often be completed without major disruption to hangar operations.
Frequently Asked Questions (FAQ) – Hangar Door Retrofit
When should a hangar door be retrofitted instead of replaced?
Retrofit is ideal when the core structure of the door is sound, but the system lacks modern automation, safety compliance, or weatherproofing. If panels or structural components are severely damaged, replacement may be recommended.
Can retrofitting extend the lifespan of old hangar doors?
Yes. A properly executed retrofit can extend door life by 10–20 years, making it a highly cost-effective solution for facilities not ready for complete replacement.
What kind of retrofits do you offer for military hangar doors?
We provide blast-resistant reinforcements, fire-rated protections, and hardened security upgrades tailored for defense airbases and protective shelters.
Will retrofitting cause downtime in hangar operations?
Downtime is minimal. Our retrofit solutions are designed to be implemented with staged installation schedules, keeping aircraft operations uninterrupted whenever possible.
Can automation be added to older hangar doors?
Yes. We retrofit older systems with modern motorized controls, safety sensors, and monitoring technology, enabling them to operate like new-generation doors.